Warehouse environments are fast-paced, high-impact, and unforgiving on technology. Devices like the Zebra TC7x mobile computers (TC70, TC72, TC75, TC77, and TC78) are essential for scanning, inventory management, and real-time communication. But without proper protection, these handhelds are vulnerable to drops, dust, and wear—leading to costly downtime and repairs.

The good news? With the right accessories, you can dramatically extend the life of your Zebra mobile computers while improving efficiency for your workforce.

Common Challenges for Zebra TC7x Devices in Warehouses

  • Frequent Drops and Impact: Workers move quickly between tasks, often carrying multiple items at once. A dropped device can crack screens or damage internal components.
  • Dust and Debris Exposure: Warehouses are rarely pristine. Dust can clog ports or reduce touchscreen sensitivity over time.
  • Accessibility Issues: A misplaced or pocketed device slows down productivity and increases the risk of loss.
  • Battery Drain: Long shifts demand heavy device usage. Without a reliable charging routine, workers risk losing connectivity during peak operations.

For uninterrupted shifts, consider keeping a replacement Zebra TC7x battery on hand.

Battery Drain Solution - Replacement Battery

How to Protect and Extend Device Life

  • Use a Rugged Holster or Case: A Zebra TC7x holster keeps devices secure, hands-free, and protected from drops. Belt clip or chest harness options ensure workers can quickly access their scanners without juggling devices.
  • Apply Tempered Glass Screen Protectors: Screens are the most vulnerable part of any mobile computer. Tempered glass adds a protective layer against scratches, impacts, and accidental drops while maintaining touchscreen sensitivity.
  • Invest in Reliable Charging Solutions: Downtime from a dead battery is costly. Accessories like charging cables, vehicle cradles, or multi-bay docks keep your fleet of TC7x devices powered and ready for every shift.
  • Mount Devices on Forklifts or Workstations: For workers on forklifts, a mountable metal forklift holder ensures devices remain stable, visible, and accessible while reducing the risk of damage from falls.

Mounting your Zebra TC7x barcode scanner on a forklift improves efficiency—explore AGOZ metal forklift holders designed for rugged warehouse use.

Zebra Metal Forklift Mount Holder

The ROI of Protecting Your Devices

Replacing a Zebra TC7x can cost hundreds—or even thousands—of dollars when factoring in repairs, lost productivity, and downtime. By equipping your team with rugged holsters, tempered glass, and charging accessories, you not only extend the lifespan of your devices but also maximize operational efficiency.

Beyond cost savings, accessories provide peace of mind. When workers know their devices are secure, they can focus fully on their tasks without hesitation. This confidence translates into smoother workflows, higher productivity, and ultimately, better service for your customers.

Drive Thru Handheld POS Mount